Hydrochloric Acid Market Procurement Intelligence, Best Practices, Engagement Model, Low & Best Cost Country, Day One Analysis Report, 2021–2027
Hydrochloric acid is an aqueous solution of hydrogen chloride gas. It is produced primarily by four basic methods: the chlorination of organic chemicals; the combination of hydrogen and chlorine; the salt-sulfuric acid production process; and, as a co-product in the manufacture of silica. In most cases, hydrochloric acid is produced from the chlorination of organic chemicals with much smaller amounts derived from the other processes. Most of the hydrochloric acid produced in the U.S., Europe, and Japan is generated as a by-product in the manufacture of a wide variety of organic chemicals via chlorination reactions. This supply depends largely on demand for the primary products. A significant amount of by-product hydrochloric acid is generated when ethylene dichloride (EDC) is cracked to make vinyl chloride monomer (VCM). This hydrochloric acid is usually recycled back to the EDC reactor for additional oxychlorination and for the most part, does not enter the commercial market. Similarly, most of the hydrochloric acid generated in the production of chlorinated C1s (primarily methylene chloride and chloroform) is recycled to produce additional methyl chloride.
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Intelligence, Supplier Ranking, Pricing & Cost Structure Intelligence, Best
Practices, Engagement Model, Low & Best Cost Country, Day One Analysis
Report, 2021 – 2027
Demand Outlook
The
global hydrochloric acid market is valued at USD 1 billion in 2020 and it is
expected to grow at a CAGR of 5% from 2021 to 2027 due to increasing demand
from food processing and oil & gas industries.
Globally, nearly 37% of all hydrochloric acid consumption is for the production
of EDC, and 61% is used in the production of organic compounds, most of which
is captive consumption. The remaining consumption is in several inorganic or
merchant applications. APAC is leading the global hydrochloric acid market in
terms of consumption due to rapid industrial expansion in China, Indonesia, and
India. China is expected to witness the fastest growth due to rising ore
processing, calcium chloride & ethyl dichloride production, oil & gas
industry over the forecast period.
Cost Drivers
Hydrochloric
acid can be produced as a by-product for about 40 chemical processes across
multiple industries. Hence, the fixed cost of chemical processing including
material costs, equipment costs, maintenance costs considered as the major cost
drivers of hydrochloric acid production. Moreover, suppliers try to reduce
variable costs by outsourcing the production activity in low-cost sourcing
destinations like India and China. As these countries offer cheap labor, it
significantly reduces the overall cost of one unit of hydrochloric acid
production and increases the profit margin.
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peer analysis, negotiation strategies to be utilized with the suppliers, and
best-suited countries for sourcing to minimize supply chain disruption
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